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What Kind of CNC Machine Do I Need? - with so many different types of CNC machines, which one do you actually need?

What Kind of CNC Machine Do I Need?

CNC machines are used in various industries and manufacturing processes where precision is a must. But the question is, what kind of CNC machine do I need? CNC machines come in different forms, so which one do you use? The following guide explains what their function and purpose so you can decide.

Turning Centers

Turning centers are used to create cylindrical shaped objects, often with circular ends and straight sides. Also called lathes, turning centers have a cylindrical workpiece and turn it while tools cut layers and shape the material.

Turning centers can produce a wide array of materials including intricate parts with detailed specifications and close tolerances. There are two kinds of CNC turning centers, horizontal and vertical. Horizontal lathe machines are more frequently used, but vertical lathes are sometimes ideal for heavy and large work pieces. Another difference between the two is the material’s angle cut.

Hobbyist CNC Machines

If your goal is to create art work, one off models and some pieces of furniture on occasion, you just need a desktop or hobbyist CNC machine. These are compact versions of the large CNC machines you see in manufacturing plants, and they’re built expressly for home use.

These are not as expensive as those machines, and they don’t have as many features or as accurate. However for hobbyists and beginners, these tools are more than sufficient. Hobbyists spend most of their time working on wax, metal, wood and plastic, and these machines can handle those.

These machines have CAD programs included so you can design pretty much whatever you want and let the machine do the rest. There are a growing number that allow G code programing for more advanced users, and some even have CAM software. These systems work with PCs and have the software to link them up, while others have dedicated controllers.

There are many types of CNC machines like laser and plasma cutters, routers, lathes, pick and place and so on. These machines were originally developed for use in industrial facilities for mass reproduction of machine parts, but now there are compact versions for most of these machines.

When deciding what machine to use for your projects, think first of the scale. If you’re just doing this as a hobby, a small CNC machine will suffice. These are also the ideal option if you are a novice and don’t want to spend a lot of money yet on the equipment.

If you own a manufacturing plant or machine shop, it’s best to invest in a quality CNC machine. The money you invest will pay for itself as your production cost will go down and proficiency increases.

CNC Mill Centers

Turn mill centers are similar to milling machines, but unlike regular milling systems they incorporate turning functionality. You need this CNC machine if your work requires cutting and shaping precise objects like machine parts. These machines are often used in manufacturing facilities because it combines the features of other tools, reduces operating costs and increases productivity.

Swiss Style Turning Machines

Swiss turning machines are the perfect option for producing high quality parts quickly. Swiss turning machines can also create objects in various shapes and sizes. This is the machine you need to construct small, intricate parts, as well as large components that ordinary turning CNC machines cannot handle.

Swiss style turning machines are known for their accuracy because the workpiece is fed through a rigid system. This ensures the platform is stable and cycle times are faster, essential when working with complex workpieces. Swiss style turning machines are complex and used in the medical and aerospace industries to produce accurate parts with tight tolerances.

Gantry Machines

Gantry machines and bridge mills function like vertical machining lathes, but the difference is gantry systems are larger. If you have to work with large parts like aircraft wings and automobile frames, you will need these machines.

CNC Metrology Machining

CNC metrology machines come in different forms, but all of them use advanced 3D programs for evaluating and inspecting the precision of machine components. You need this CNC machine if your projects demand tight tolerances.

The tighter the tolerance, the lower the number of parts will be rejected. For manufacturers, this means reduced operating costs and greater productivity.

5 Axis CNC Machines

Most CNC machines have 3 axes, and that works fine in most cases. For more complex pieces, you should use a 5 axis machine which can move in various directions. These machines are set up as 3+2 or 4+1, both of which cuts down set up times.

Vertical vs. Horizontal Machining Centers

If you’re running a machine shop, you’ll eventually come across the debate between horizontal machine centers (HMC) and vertical machine centers (VMC).

HMC Benefits

  • HMCs have superior spindle run time compared to VMCs, 85% for HMC and 25% for VMC. What this means is an HMC can create the same component in less time and using fewer manpower.
  • HMC costs more than a VMC, but a single HMC can perform the work of three VMCs. HMCs also come with a 4th axis and generally lead to smoother finishes.

VMC Benefits

  • Less expensive than HMCs. If your work does not require the precision that HMCs provide, VMCs may be the better option.
  • HMCs have the spindle at the back, so it is more difficult to see. With a VMC it’s easier to see what’s happening inside it.
  • VMCs need less floor space than HMCs, which is why a lot of shop owners and machinists prefer them.

The bottom line: if you are on a budget and work with small projects, a VMC will do fine. If you have the funds and your priorities are high quality tooling, HMCs are your best option.

Conclusion

CNC machines are powerful tools, but their efficiency can only take you so far. In the end they’re still tools and it’s up to you to harness its capabilities to the fullest. By knowing what these machines are capable of, you’ll get maximum value for your money and time.

Table Saw Wheels – Things You Need to Know

Table Saw Wheels – Things You Need to Know

A table saw is definitely a great tool to have around the home, both as a professional handyman and as someone who just wants to do some work around the home. Of course one of the most important parts of any table saw is the blade, but that is not the only important part.

That being said, have you ever considered a table saw with wheels, or maybe just installing wheels on your current table saw?

Maybe you should because table saw wheels definitely add a certain degree of versatility to this fantastic tool and they can make things a whole lot easier for you. There are a few different things that you need to know about table saw wheels and we are going to tell you all about them.

The Benefits Of Table Saw Wheels

Of course we aren’t recommending that you get wheels for your table saw just for the sleek look of it, but because they can end up being very useful. Now don’t get us wrong, putting wheels on your table saw is not the most advanced innovation in whole world, and building your own portable base isn’t either, but it can definitely help save you a whole lot of trouble.

Mobility

The biggest benefit that comes with adding a base with wheels to your table saw is that it greatly increases the mobility of your saw. Table saws can be pretty big and bulky  and moving it from one space to another in your work place can be pretty difficult. A nice set of wheels can definitely help you move your table saw around with ease without the need to lift it up to move it from one spot to another.

Better Cuts

One problem that many table saws can experience is that of wobbling and instability. A wobbly table saw is going to cause you to make crooked cuts, something that is going to throw a wrench into your wood working plans no doubt. A good homemade base with wheels can add a certain degree of stability to your table saw in order to help you make better cuts.

Some Problems

While adding a portable base to your table saw is a great way to make it more portable, it may cause you some problems. The problem that we are talking about is that of stability, as well as the problem of vibration.

In order for a portable base to help you out more than it causes problems, it needs to be well built. You need to make sure that the base and all of the fasteners, including those that attach the wheels to the base, as well as those which attach the base to the bottom of your table saw, are tight. If any of the fasteners are not tight it can cause your table saw to vibrate excessively, something which you definitely don’t want.

Furthermore, you need to make sure that you have used a level in the construction of your base because if the base and portable frame are not level it will surely cause you more problems than it solves.

Another problem which you may face when it comes to a homemade portable base and wheels on your table saw is that of dirty wheels. Of course when you use a table saw there is going to be a lot of debris and sawdust that fly around in the air, grit which can stop the wheels from turning properly and ultimately defeats the purpose of said portable base.

However an easy solution to this problem is to clean the base and the wheels on a regular basis. On a side note, the wheels may get rusty from moisture, but an easy way to avoid that problem is to use rust proof metals, or just some anti-rusting spray too.

Building Your Own Portable Table Saw Base

There are some good options in terms of portable table saw bases that you can buy, but that is not what we are really here for. Being a handyman means building your own tools and contraptions, so we’re going to show you how you can build your own base with wheels, something which will give you the satisfaction of knowing your built it yourself, plus you can build it just the way you want.

There is also the fact that building your own portable table saw base will help you save a bunch of money too. Follow these simple steps in order to build your own mobile base.

What You Need

There are just a few different things that you will need to build your own portable table saw base. These items include the following.

  • Four 2 by 4 pieces of wood.
  • 2 sets of magnets.
  • Hinges.
  • Wheels.
  • Screws, bolts, and nuts as needed.

How To Build Your Own Portable Table Saw Base

Building your own table saw base is not very difficult, and with these short and simple steps you can build your own in no time at all. The following image is the base which we will be building here.

Table Saw Wheels – Things You Need to Know

Step 1: The first thing you need to do is to measure and cut the 2 by 4’s to be just a little bit longer than the length of the space between the legs of your table saw (about 1 inch extra should protrude out from each side past the legs). Do this for all 4 of your 2 by 4’s.

Step 2: Screw, or preferably bolt, 2 of the 2 by 4’s to the bottom of the legs of your table saw stand so that they run along the width of the base. When the portable base is complete, your feet should be perpendicular to the 2 by 4’s when you are using the saw.

Step 3: Attach 4 wheels to the bottom of the 2 by 4’s which you have attached to the base of your table saw. Make sure that the spacing between the wheels is even, that there is one at each end of the boards, and that they are very tightly secured to the wood boards.

Step 4: Attach the second set of 2 by 4’s to the first set which you have already attached to the base. Attach them to each other using the hinges which we talked about earlier. When you do this make sure that the 2 sets of 2 by 4’s form an L shape and are perpendicular to each other. make sure that the hinges face outwards or else you will run into some problems for sure.

This will from the folding base which will allow you to keep the table saw stable, a base which you can fold up to expose the wheels for easy mobility. When you fold these 2 x 2 by 4’s down, they should go down just slightly lower than the wheels in order to form a stable base.

Step 5: Now it is time to attach a set of magnets to the second set of 2 by 4’s, the set which folds up and down to create the stable base. Doing so will allow you to easily keep the folding base in its upward position while moving the table saw because the magnets will keep the base attached to the metal legs of your table saw.

Just in case you don’t like this particular do it yourself portable table saw base with wheels, you can always click on this link or on this link in order to get some other build it yourself ideas.

Conclusion

As you can see, a portable base for your table saw is a really convenient thing to have because it can increase the stability of your saw, plus of course it makes your saw much more mobile as well.

With our simple to follow steps above you can build your own mobile table saw base in just a few minutes and you don’t need to spend too much money on the required items either. You should definitely consider building your own portable base because it will make your life much easier in both the short and long run.

What can i make with a scroll saw

What can i make with a scroll saw

When it comes to some real fancy items of wood work (sometimes even in metal and other material), there’s very little that a scroll saw can’t do. The range and variety of attractive products—from playthings to decorative stuff—that you can churn out with a scroll saw, is absolutely amazing.

So whether it’s a toy you want to make for your kid or a decorative name plate to hang outside the entrance to your lovely home, or even a nice bit of jewelry to wear on those special occasions that you wish to make memorable, the secret to all of it lies in a small tool called the scroll saw.

Simple to operate, with a high degree of accuracy and precision, backed by quality safety features, a scroll saw can be a useful thing to have around if you love playing with wood etc., and enjoy witnessing the transformation that can be brought to a piece of raw material with total ease.

We’ve listed here a few things you’re likely to enjoy making with a scroll saw. It’s all about how creatively you’re able to use your imagination and how effectively you’re able to operate a scroll saw. Some of these are inspired by http://realitydaydream.com/12-creative-projects-using-your-scroll-saw/, while others are sourced from different links.

What Can I Make With a Scroll Saw?

Wooden toys

We all, as children, have had our share of favorite toys, which, more often than not, included a small toy horse, complete with its four legs, tail, and the rest. While it’s difficult to say who could have made these little playthings all those years ago, one thing we can surely tell you—a scroll saw can do the job, and a great one at that.

Designer mirrors

A designer mirror, such as a scalloped mirror, can be a great addition to your dressing room, or alternatively, you can use it as a centerpiece on your dining table, where your guests will simply enjoy its looks. Here again, it’s a scroll saw that you need to create such a mirror.

Name plates

Fancy name plates, both in metal and wood, are becoming increasing popular the world over on account of their attractive and intricate designs. All you need to make your own special designer name plate is a scroll saw, and nothing more.

Maps and topography

Whether it’s geographical topography you want to show through a map or the various states in your country, a wooden map is a great way of going about it. The 3-dimensional effect of such a map, made of finely cut wood, is much more impactful than a map drawn in two dimensions on a piece of paper.

What can i make with a scroll saw

Plaques

Like name plates, plaques also now come in an exciting variety, with great designs and patterns. They are an excellent gifting option too, apart, of course, from being a valuable decorative asset for your home or other property. So, pick up your scroll saw right away and make a nicely shaped plaque to stand out on the outside of your property.

And talking of plaques, you can make some beautiful customized ones too—as a special memento for some special person on a special occasion. It will always remain with them as a memento from the past, and they will never forget that you gave them such a special gift.

Sign boards

There are many kinds of sign boards, and not all of them need to be or are fancy. Most sign boards are, in fact, pretty straightforward, with no designing to augment their appeal. But sometimes, when you do come across a fancy sign board you’d be left wondering about the creativity that went into its making. Actually, it’s no secret that the creativity has probably come from a scroll saw, which means you can recreate it too, with total ease.

Monograms

Somehow, a monogram, even the most prosaic, carries with it the image of royalty and class. So what lends it that classiness? Is it the wood? Yes, that’s definitely part of what goes into making a superb monogram. But an equally important, if not more so, part of it is the intricate fancy design that’s inlaid in the monogram. Need you even ask how that design was made? Of course not. We all know that only a scroll saw is capable to giving such a design.

Jewelry

Whether it’s ivory or bone or shell, or some nice piece of metal, these materials have the flexibility and capability of being easily transformed into glorious jewelry pieces that will adorn yourself or a loved one for any occasion. Exceptional as they are, not all these jewelry designs are really complex to create. Most of them can, in fact, be easily made with a little bit of effort and practice. All you need, apart from these attributes, is that small tool called the scroll saw.

Conclusion

​Clearly, there’s a lot you can make with a scroll saw. What you need is the tool itself, with the right set of blades to match your requirements. With a scroll saw in hand you can create some of the most imaginatively exotic patterns to enhance the appeal of your personal self or your home. A little bit of vision and a lot of imagination will help you do the rest.

Table Saw Dust Collection

Table Saw Dust Collection: The 5 Most Effective Tips

While table saws and a lot of other power tools come with an integrated dust collection system, most of them don’t work that effectively. Along with a blade guard, the dust collector system with dust collection hose does its job to a certain degree but it’s not always enough. Even doing a little light woodworking in the dining room will soon result in it becoming sawdust city with wood dust and debris getting all over the dining chair cushions, the dining chairs, and the floor with the air flow becoming affected leaving a lot of vacuuming required afterward. And as any good carpenter knows, keeping the floors and machines in your workspace free from debris is essential for your safety. Not only will it help you see better and be safer as you work but getting the fine dust and particles out of the air is better for your long-term health. So, what are you to do when you want to prevent your workshop or job site from getting covered in sawdust? If you have a shop vac or duct system that just isn’t cutting it, here and five effective tips you can try:

1. Maximize Your Shop Vac Usage

A shop vac is one of the best ways to clean up a lot of wood chips and debris. In fact, a lot of table saws have built-in ports so you can attach a shop vac right to them. This lets you collect the chips as you’re working and, in theory, can save you from making a bigger mess.

As we’ve mentioned, though, these ports are not usually reliable. In fact, even among some of the most popular table saws, inadequate dust collection is one of the biggest complaints. That said, there are a few things you can try to make them more efficient. First of all, get a universal adapter to make sure the connection is secure and won’t leak. Alternatively, you may have to invest in a better shop vac filter to keep collected dust from recirculating.

2. Put Your Air Filtration Device in the Right Place

While an air filtration system won’t do much to collect the large pieces of wood chips that get thrown around, it’s a very effective way to eliminate any fine dust particles floating around in the air. This keeps your lungs safe from breathing in sawdust which could have major health impacts in the long run. An air filtration system will also protect your equipment from being constantly covered in a fine coating of dust, too.

While these devices work hard to eliminate the sawdust from the air, they aren’t quite strong enough to pull in particles from all the way across the room. That’s why the spot where you put your device is so important.

One great trick? Make sure you place it so the exhaust works as a fan, circulating air and allowing the particles to travel to the filtration device rather than counting on the filtration device to suck up all the particles. This is a really economical option because it lets you use something you already own in a new way.

You can also place fans strategically around the workshop to keep the air moving but make sure they’re blowing in the direction of the intake of the filtration system. Otherwise, you’re just blowing the dust around.

Keep in mind that your air filtration device is going to take a while to get its job done. Leave it running for awhile after you’ve finished working. If you have a large workshop or your dust problem continues, consider getting a second device to help clear the air.

3. Invest in a Central Collection System

If you have the means, installing a dust collection system complete with ductwork is one way to get major results. There are plenty of resources available online that demonstrate how to construct one on your own or you can have a specialist come in and help you set up a professional grade system. If you already have one and are still having problems or if you can’t afford to make such a big investment, you can always try to…

4. Rearrange Your Machines

Whether you have extensive duct work or you’ve built a hose system connecting all your tools to your shop vac, where you place your tools around the circuit makes a difference. Try putting your table saw closest to the source of the suction, be it the collector or the shop vac. This ensures that it will get the most powerful suction possible. Chips don’t have to go as far which means they’re more likely to be effectively collected.

After your table saw, prioritize your other tools as you connect them to the system. Anything you use a lot should be closer to the collection system itself why those tools you only use occasionally should be the farthest away. Remember, the shorter the distance the dust has to travel, the more likely it is to be effectively collected.

5. Improve Your Ductwork and/or Collector

If you have ductwork in place, check that everything is properly connected. Keep the length as short as you can because the shorter the distance the sawdust has to travel, the more effective collection will be. Not only will debris have less distance to travel, it will also be closer to the collector. Use rigid ductwork when you can because it has less air resistance and won’t kink.

As for the collector, there are a few things you can check to make sure it’s running optimally. First of all, clean the filter as often as you can. Next, avoid fabric collection bags when you can. They can allow more dust to escape back into the air than a canister filter.

Sometimes, there won’t be much you can do to tweak your collector. In this case, you may need to consider getting a more powerful one. It might be worth having a professional come in to make sure your ductwork is adequate. He could also recommend a collector that has the right capacity for your system.

Clearing the Air (and Everything Else)

If you have a problem with your table saw and dust collection in your workshop, rest assured: You are not alone. Dust collection ports on table saws and other large power tools are notoriously ineffective. By following these five effective tips, you should see a vast improvement in the way your work space looks at the end of the day. Work safer and breathe easier by making these effective changes and getting your table saw dust collection under control.

DEWALT DWE7480XA 10-Inch Compact Job Site Table Saw

DEWALT DWE7480XA 10-Inch Compact Job Site Table Saw

A table saw is perhaps the best friend of any carpenter and woodworker. Would you not agree? We have a great little firecracker of a table saw for you to look at. The DEWALT DWE748 Compact Job Site Table saw. Let’s get right into it and talk table saws!

Things To Keep In Mind Before Buying A Table Saw

A table saw is a pretty big investment to make, so you don’t want to run to your local hardware store and buy the first one that you see. You should put some careful consideration into the specific table saw that you buy, or else risk buying one that is not going to suit your needs. Here are some of the most important things to keep in mind before purchasing any table saw.

The Blade

One important part to look out for when buying a table saw is the blade itself. Ideally, the blade should be made out of a durable material such as carbide to ensure its longevity.

Safety Features

A table saw should have a good blade guard, ideally one that can be adjusted for various uses. A good table saw should also have an emergency shutoff feature as well as a button that can be easily pushed to stop the saw in a split second. Some table saws also come with anti-kickback features to keep the wood from flying up in your face.

The Table

Another thing to look out for before you buy a table saw is the table itself. The table should be machine manufactured and should be flat and smooth to ensure good glide when feeding wood through the blade. The table should be made out of a rust proof material as rust can get in the way of a smooth and accurate cut.

Easy Adjustments

Whatever the case may be, everything on your table saw should allow you to easily adjust it with the turn of a dial or lever, or maybe even a simple switch. You don’t want to spend an excessive amount of time making various adjustments between cuts.

The Miter & Fence

A fence is very important for making long cuts because it allows you to keep the workpiece steady and straight while feeding it through the blade. The fence should be able to adjust to various positions and angles. The table saw in question should also have a good miter slot and miter gauge that is easily adjusted, all to allow you to make accurate straight cross cuts or angled crosscuts with ease.

Power & Capacity

The next thing that it fairly important to consider before buying any table saw is the power level of the saw in question. A good saw should be able to produce at least 4,000 rounds per minute regarding the blade’s spinning speed. This will allow the table saw to cut through the toughest of materials with ease. On that same note, the table saw you get should also have a fairly large cutting capacity, or in other words, it should be able to get through workpieces of a thickness of at least 2.5 inches.

Size – Cutting Room

Another thing to consider when looking at table saws is the size of the saw and the table. The size is of course important depending on how much space you have to work with, but that is not all. The size of the table will also determine how easily and accurately you can work on larger pieces. Some table saws come with an extending table so you can make the in feed or out feed larger to suit larger workpieces. Keep in mind that a smaller saw may mean a sacrifice of power.

Weight – Portability

The next thing to keep in mind is the weight of the table saw. If you are always at home or in the shop, the weight may not be as important to you. However if you are a carpenter who always takes your saw with you to various job sites, it is ideal to have a lighter saw. Getting a table saw with a mobile cart or at least a folding base is always a bonus.

Dust Collection Capabilities

One thing to look out for regarding a good table saw is if it has dust collection capabilities. The saw you get may not come with its own sawdust collector, which is okay, but it should at the very least have a hole or port that allows you to hook up a sawdust collector. This is actually a fairly important feature, especially because nobody likes to clean up an excessive amount of debris.

Storage Space

The final thing you should look for in a good table saw is if it has storage capabilities. Not that there should be a bunch of drawers included, but having various spaces for the onboard storage of things like the fence, miter, and push stick is always a good thing.

DEWALT DWE7480 Table Saw Review - 20 In. Variable Speed Scroll Saw

DEWALT DWE7480 Table Saw Review

TableSawz Overall Rating

If you are on the market for a brand new table saw, the DEWALT DWE7480 Table Saw is worth looking at. This is a great saw for any handyman, carpenter, or contractor who is always on the go and that is thanks to this table saw’s light weight and compact nature.

Even though this is a very light and compact saw, it has managed to keep a whole lot of power and cutting capacity, plus it also comes with a few extra features such as a dust collection port and a telescoping fence. All of these features make the DEWALT DWE7480 Table Saw a prime choice for any woodworker.

Pros

Cons

  • Extra storage space.
  • Sawdust collection port.
  • 4,800 RPM.
  • 24 inch ripping capacity.
  • Compact & Portable.
  • Lightweight.
  • Comes with a folding table.
  • Versatile guarding system.
  • Telescoping fence.
  • Might be slightly small for larger jobs.
  • Slightly lacking on safety features – no good emergency brake.

Features and benefits

Size

Power

Accessories

Safety

This is a table saw review so of course we are going to spend a little bit of time reviewing the various features and benefits that come along with the DEWALT DWE7480 Table Saw. Here are all of the features that you definitely need to know about.

High Power & Capacity

One of the best features of the DEWALT DWE7480 Table Saw is that it has a whole lot of power. This thing has a powerful 15 AMP motor that delivers a whopping 4,800 RPM for the blade. The high power level of this saw means that you can cut through hardwoods, metals, ceramics, and other materials like a hot knife through butter.

Another bonus is that the DEWALT DWE7480 Table Saw has a very large capacity and is able to cut through some pretty thick pieces of wood, plus it also has a 24 inch ripping capacity, making it a very versatile tool indeed.

A Great Base

Another thing that is very beneficial about the DEWALT DWE7480 Table Saw is that it has a set of rear feet which can be adjusted for height. This is very convenient because it lets you level the table saw to be perfectly flat even when working on uneven surfaces. This particular table saw comes with a great folding stand.

The stand is made out of solid metal so you know that it won’t buckle under the weight of the saw, not to mention that having a stand is convenient because it lets you set up the DEWALT DWE7480 Table Saw anywhere you go, thus eliminating the need for a work table. The included table can also be folded flat for very easy storage in tight spaces.

The Blade

Something that we just have to mention is that the DEWALT DWE7480 Table Saw comes with a 24 tooth carbide blade. In case you didn’t know, carbide is a great material to use for a table saw blade because it is extremely durable, resistant, and definitely won’t chip or snap for years to come.

DEWALT DWE7480XA

The Versatile Fence & Miter

The next thing that makes the DEWALT DWE7480 Table Saw a fantastic choice is that it has a rack and pinion telescoping fence. The fence can be securely fastened to the table, it will guide your wood through the blade with ease, and it can be easily adjusted with just a few clicks and turns, plus all adjustments are made with ease thanks to the telescoping feature.

Regarding making cross cuts, the DEWALT DWE7480 Table Saw also comes with a very accurate and easy to adjust miter gauge. Both the miter and the fence that this saw includes makes cutting wood and various materials quick, easy, and extremely accurate.

Small Size & Light Weight

Yet another feature that makes this an ideal table saw, especially for people who are always on the go and moving from one job site to another is that the DEWALT DWE7480 Table Saw is fairly small and light. The DEWALT DWE7480 Table Saw has some very compact dimensions, plus it only weighs around 15 pounds, making it a great choice for anyone who is going to be moving the saw around a lot.

Good Safety Features

The DEWALT DWE7480 Table Saw is also a fairly safe saw to use. Of course, it comes with a standard blade guard to keep your fingers from being removed. However, that is not all because the blade guard can also be easily adjusted to various positions without the need of tools to make cutting different sized materials as easy as can be.

Some Extras

This particular table saw also has some other neat features, one of which being a dust port. The DEWALT DWE7480 Table Saw makes it easy to get rid of sawdust by allowing you to hook up a standard sawdust collection unit, thus making clean up time much faster. This thing also comes with a push stick that you can use to keep your fingers as safe as possible.

There is also an included hardware bag so you can store all of your necessary items when not in use, plus the DEWALT DWE7480 Table Saw also has some built in storage space so you can neatly put away all accessories when need be.

TableSawz Overall Rating

Alternatives

If you aren’t quite convinced by the DEWALT DWE7480 Table Saw, there are a few other alternatives that you can always look at. Here are three alternatives to the DEWALT DWE7480 Table Saw which may suit your fancy a little more.

Craftsman Evolv 15 Amp 10 In. Table Saw 28461 Review - 20 In. Variable Speed Scroll Saw

Craftsman Evolv 15 Amp 10 In. Table Saw 28461 Review - 20 In. Variable Speed Scroll Saw

A good alternative to look at is the Craftsman Evolv. This thing has just as much power as the DEWALT and it has about the same cutting capacity too, or even a little more. This saw is a little heavier and larger than the DEWALT, making it slightly less portable, but it does come with a stand to make life a little easier.

The Craftsman Evolv is a good table saw thanks to the fact that it is highly adjustable, has a large work surface, and comes with several features to enhance the safety and the ease of use.

Ryobi ZRRTS10G 15 Amp 10 in. Table Saw with Steel Stand Review - 20 In. Variable Speed Scroll Saw

Ryobi ZRRTS10G 15 Amp 10 in. Table Saw with Steel Stand Review - 20 In. Variable Speed Scroll Saw

Another good alternative to look at when considering a table saw is the Ryobi ZRRTS10G. This is a great model to go with because it delivers a whole 5,000 RPM, which is actually slightly more than the DEWALT.

While the Ryobi is slightly more powerful than the DEWALT, it is also a little bit bigger and heavier, thus taking up more space and making it a little less portable. The slightly larger size of the Ryobi makes it good for larger projects. Other than that, this table saw comes with everything you need including a fence, a miter, and some other accessories you need to get the job done.

Woodtek 159665, Machinery, Table Saws Review - 20 In. Variable Speed Scroll Saw

Woodtek 159665, Machinery, Table Saws Review - 20 In. Variable Speed Scroll Saw

Now don’t get it wrong, this is by no means a portable table saw. That is out of the question. This is however a fantastic table saw to have in your shop. This thing is built out of solid materials, it is very large, it’s heavy, and it has a whole lot of power.

This is the perfect saw for big jobs that require a lot of space and even more power. Of course it comes with all of the accessories that you need to complete virtually any project. This bad boy may be a little pricey, but when it comes to quality, you will be hard pressed to find something better.

Conclusion

As you can see, if you are looking for a good compact job site saw that can still deliver a whole lot of power, the DEWALT DWE7480 is a good choice no doubt. You don’t have to worry about not having enough power, you don’t have to worry about space, and you don’t have to worry about accuracy either, all thanks the high-quality build of this table saw.

We would recommend it no doubt, but if you aren’t a big fan you can always look at some of the alternatives too.

how to deal with table saw vibration

How to Deal With Table Saw Vibration

Have you been experiencing problems with your table saw? Maybe it doesn’t cut straight, maybe it moves around, or maybe there is a whole lot of vibration. Well, today we’re here to help you solve the problem of a table saw that vibrates way too much, an issue that can end up causing crooked and unclean cuts.

Vibrations may be caused by several different things, and we’re going to walk you through each of those causes and how to solve them as well.

Unfortunately, these are tools that are built to be lightweight for portability, but that light build can cause a whole lot of movement. That may not be the only problem, so let’s get to it and talk about all of the different ways in which you may be able to reduce vibration.

Various Causes & Solutions To Table Saw Vibration

Since table saw vibration can be caused by several different things, this is not going to be a straightforward one step tutorial on how to stop it. Getting rid of excessive vibration may require a bit of trial and error to figure out what is going on. Follow these simple tests and steps, and you should have no problem at all getting rid of that pesky vibration.

Being Too Light

One of the things that can cause your table saw to vibrate excessively is a lack of weight in the base. The lighter your table saw is, the more it is likely to vibrate. This problem is perhaps the easiest to fix because all you really need to do is to use a ballast to weigh down the frame.

One of the easiest things to do is to attach some plywood onto the frame to make it just a little heavier and sturdier too. Other options that you can go with to make the base a little heavier include using things like sandbags, concrete blocks, and paver stones.

If you want to have the maximum amount of control regarding how much weight you put onto the base, you can even cast your own concrete slabs which are the perfect weight and shape to weigh down the base of the table saw and stop all vibration.

There is, of course, another option that you can go with to weight down your table saw, which is building your own frame and base to attach to the saw. Remember that if you do build your own base, you need to make sure that the fasteners which hold the saw to the base are very tight because if the fasteners are not tight enough the saw will still vibrate.

As you can see in the image below, building a base can help stop vibration, plus it can help make your saw more portable too. If your table saw is heavy enough to avoid vibration you can move on to the next cause of the vibration.

Table saw vibration

Excessive Runout

Another thing that may cause your table saw to vibrate excessively while you use it is runout. If you aren’t sure what runout is, it is when your saw blade does not spin straight in a perfect circle. If your saw blade deviates up or down, or also left or right while it turns, something that can cause a whole lot of vibration, cause crooked cuts, and can end up being quite dangerous too.

You can test to see if there is excessive runout by placing a dial indicator on the arbor, something that can measure the runout. If the dial shows that there is a runout of over .0015, you have a problem.

Perhaps the easiest solution to this problem is to buy a new blade which is more adequate for the table saw which you have. If you don’t want to replace the blade you can always try following manufacturer instructions to align the blade properly.

Straightening out the blade should result in less vibration. Aligning the saw blade will most likely involve loosening a few bolts which attach the blade to the trunnions and to the saw. Loosen the bolts, tap the saw blade into its proper position, and then re-tighten them.

If the runout on your table saw is not the problem, it may be the balance which is causing the vibration issue. You can refer to the YouTube video below for exact instructions on how to check the runout of your table saw.

How to deal with table saw vibration

Being Off Balance

Yet another problem that may cause too much vibration in your table saw is if it is off balance. This is a problem that will most likely be caused by a crooked or off-center base. To correct this problem you can use a bubble or laser level to make sure that the base is straight. The base should be as straight as humanly possible to reduce vibration.

Moreover, when using a vertical table saw the upper mechanism which houses the blade needs to be perfectly vertical. Once again you can make sure that the mechanism which houses the blade is straight using a bubble or laser level. Making everything as straight and properly level as possible should help to stop vibrations. If your table saw is perfectly balanced and aligned, then it may be either the belt or the pulley which is causing the problem.

The Pulley & The Belt

Other things that may cause your table saw to vibrate too much include the pulley and the belt. The belt is what is attached to the motor, and it is attached to the pulley that makes the saw blade spin. First of all, the belt may be the cause of vibration, in which case it could be due to a belt that is not attached to the motor or the pulley properly, or a belt that is simply old and worn out past the point of all repair.

To solve this problem you can try making sure that the belt is properly attached on either side, or if the belt is worn out too much you may just need to replace it. Furthermore, if the belt is not the problem, then the only other real cause of the vibration problem would be the pulley.

You need to make sure that the pulley is firmly attached and that it is properly aligned, plus that the belt is well attached to the pulley. If the pulley is the problem, follow the manufacturer’s instructions on how to align the pulley on the specific table saw which you have.

Once again, if you have an older table saw, the pulley may be worn out or damaged, in which case it will need replacing. Generally speaking, the same goes for all of the parts of your table saw, meaning that if they can’t be properly aligned, they may be damaged and in need of replacement.

How to deal with table saw vibration

Table Saw Vibration: Conclusion

As you can see, excessive table saw vibration can be caused by a wide variety of factors, and the only way to determine which one it is, is to do some trial and error to test it out. By all means a table saw should not vibrate when you use it, at least not very much, because it can cause bad cuts, may damage the structure of your saw over time, and can actually be quite dangerous too.

To stop vibrations, you need to check all of the possible causes above and work your way down the list as you eliminate potential suspects. A vibration free table saw is one that will serve you well and help you get the job done without question.

How to Deal With Table Saw Noise

How to Deal With Table Saw Noise

Table saws are of course one of the most frequently utilized tools when working with wood, because after all, there is a whole lot that they can do. They are great tools to have and very convenient too, but that is not to say that they don’t have their own problems. One of the biggest problems that you may be experiencing with your table saw is that of excessive noise.

You might be thinking that yeah, it’s a table saw, so it’s going to be loud, because yes it does involve a loud motor and a blade ripping through wood at high speeds, but there is an acceptable level of noise and there is an unacceptable amount.

Maybe you think that your table saw is making an excessive amount of noise, and that may very well be the case. Well, excessive table saw noise can be due to a number of reasons, and therefore there are a number of different solutions too. Keep reading to find out exactly how you can deal with table saw noise.

The Table Is Too Light

One of the reasons for excessive noise when using your table saw is because the table is too light. Your table saw table may just be too light in general, which can result in excessive vibration and movement, both of which translate into noise.

For this reason, it is a good idea to get a table that is fairly heavy. On the other hand, if you are building your own table for your saw, be sure to use fairly heavy materials so that the whole table is weighed down adequately.

If you already have your table and it is making a bunch of noise, you can try weighing it down yourself. The easiest way to do this is to attach a few extra pieces of wood to the legs of the table or the underside of the table (where it won’t be in the way of any moving parts or machinery).

If your table saw table has a floor base, you can also weight down the base by putting things like concrete blocks, bricks, or cinder blocks on the base. However when doing this, keep in mind that parts which are not firmly secured to the table saw may rattle around and cause their own noise, so make sure to firmly attach anything that you are using to weight the table down with.

On a side note, if there is excessive vibration and therefore excessive noise, you can also use some insulation to reduce the transfer of movement from one object to another, thus reducing the overall noise level. You can try using a rubber pad and place it under your table saw stand, which will help to absorb the vibration.

Another option is to use rubber feet on your table saw stand or table. Remember that rubber will be able to absorb quite a lot of vibration. You can also try using small pieces of rubber and place them around the bolts at all points of connection, thus reducing the transfer of vibration and noise from one piece of your table to another.

This actually brings us to our next point of rattling, vibration, and things not being attached securely.

How to Deal With Table Saw Noise

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Various Pieces Are Loose

Another reason as to why your table saw may be making excessive noise is because of things being loose and not attached firmly. This goes for everything in your whole set up. First of all, make sure that all of the various pieces within the table saw itself are firmly attached.

If the blade is not attached firmly or the saw itself is not attached to the table well, they will vibrate and cause noise, not to mention that it also makes it harder to make straight cuts. Vibration and noise can also be produced if the various parts of your table are not firmly secured to each other.

This can even go so far as being caused by the whole table, if it vibrates when in use and makes noise due to rubbing against the floor. The easiest solution to this noise causing problem is to make sure that all bolts are tightly secured and that there is no movement in between various pieces of your table saw and the table.

If your table is too light you may even need to bolt it to the ground to minimize noise and vibration. The bottom line is that noise can be reduced by making sure that everything is secure and attached as tightly as possible.

How to Deal With Table Saw Noise

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Old Belts

Another thing that could be causing your table saw to be excessively loud is an old, broken, or worn out belt. The belt is the piece in your table saw which is attached to the motor on one end and to the pulley of the saw on the other end, thus resulting in the movement of the saw blade. Belts are pretty fragile and they do wear out over time.

Therefore one cause of noise may simply be that your belt needs replacing. The part of the belt where one end has been connected to the other to form the loop is a place of contention. This point of connection is especially vulnerable to wearing out, and this happens in the form of a lump that forms at this point of junction. There is nothing that you can do to fix this, and thus you will need to replace the belt.

There may be another problem with the belt, which is that it may be loose and not attached properly to either end, those ends being the pulley or the motor. If this is the case, you can open up your table saw and make sure that the belt is firmly attached to the belt drive and the pulley respectively.

Keep in mind that a lack of attachment or alignment may also be caused due to the belt being worn out. If you align it properly and it starts making a lot of noise again shortly after you have done so, you may need to replace the belt. You can get special V-belts that are specially designed to reduce noise and vibration.

How to Deal With Table Saw Noise

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A Loose Blade

Not only is a loose blade very dangerous because it may eventually come completely unattached and tear a slice right through you, or at the very least vibrate and cause bad cuts, but a loose blade will also cause the saw to make excessive noise. The solution to this is to make sure that everything which attaches the blade to the housing is firmly secured, thus minimizing vibration and noise.

This noise problem can also be caused by a blade, or the housing, when it has simply been used for too long, thus degrading the connection points. In this case you may have to replace the blade as well as the various parts which attach the blade to the housing.

On a side note, a dull blade can also cause excessive noise as it struggles to cut through wood. One easy solution to this problem is to sharpen the blade, or if the blade is worn down past all points of return, you will need to replace it.

How to Deal With Table Saw Noise

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A Bad Pulley

The pulley in your saw is the piece which is attached to the belt. The belt causes the pulley to move up and down and the pulley makes the blade spin. Many newer models of table saws contain pulleys that are made out of light metals, thus automatically creating vibration and noise. These lighter pulleys are not always balanced or assembled properly, thus causing noise.

An easy solution to this problem is to open up your saw, take out the cheap pulley, and replace it with a pulley that is made out of solid steel. A good and heavy pulley will reduce vibration, wobbling, and therefore noise.

Another problem with the pulley may be that it is simply old and worn out, in which case the various moving pieced become loose, thus causing vibration, wobbling, and noise. One solution to this problem is to tighten all of the various moving parts so that they are properly aligned and only move the way they are supposed to use.

However the pulley in your table saw may be so worn out that tightening the pieces or fixing it is not an option, in which case you will need to replace it. Keep in mind that in order to replace a pulley, belt, or any other part of the saw, you will need quite an intimate knowledge of the table saw, or else risk doing something wrong which can end up causing more noise or even being dangerous.

How to Deal With Table Saw Noise

An Old Motor Or Belt Drive

The final reason as to why your table saw may be producing excessive noise is because of the motor. The motor of your table saw has many moving pieces, each of which can rattle or vibrate. The easiest solution to this problem is to make sure that all of the pieces in the motor are securely attached.

Moreover, the motor itself may be on its last legs, and when motors get old they start to struggle to produce the same amount of power which they once did, thus making more and more noise as they struggle to keep up. The only solution to this problem may be to replace the motor.

You will also want to make sure that the belt drive is firmly attached to the motor. Once again, either secure the belt drive better, or if it is too worn out you will need to replace it.

Dealing With Table Saw Noise: Conclusion

The fact of the matter is that table saws are going to make a fair amount of noise no matter what you do. It is a tool that has a motor, a spinning blade, and it shreds through wood at high speeds. That is just going to be noisy, plus they do create a fair amount of vibration. As you can see from the above sections, there is such thing as excessive table saw noise.

This excessive amount of noise can be caused by various things, and therefore also have various solutions. Keep in mind that these are fairly finicky tools, so if you don’t have an intimate knowledge of table saws and their inner workings, you may want to consult a professional for help.

Table Saw Stand Options – Which Type Works Best?

Table Saw Stand Options – Which Type Works Best?

If you are a contractor or handyman, you know that the table saw is one of your best friends and most important tools in your whole arsenal and a good stand only enhances your table saw.

We want to help you make the right table saw stand choice, so we’re going to spend some time talking about the different table saw stand types, their main features to consider, and we even have a list of the best options around. If you are on the market for a new table saw stand you will definitely want to give this a quick read through.

Things To Consider When Buying A Table Saw Stand

When you are looking to buy a table saw stand, you need to consider a few things to ensure you get the right table saw stand, below we go through the top things you should be looking at.

Materials Used

One of the most important things to keep in mind before making your purchase is what materials have been used in the build of the table saw stand in question. These things have to be able to withstand a fair amount of weight, so using rugged and durable materials is definitely a deciding factor.

Stability

The stability of your table saw is incredibly important. A table saw stand needs to be stable to ensure your safety as well as to ensure precision cutting. The legs of any given table saw stand should ideally be slightly offset or facing outwards towards the bottom.

This will ensure that the stand in question will have a wide base, something that will prevent wobbling and add a whole lot of stability. Some very advanced table saw stand models may even have individually adjustable legs, this is ideal for working on uneven surfaces.

Storage Space

This is kind of rare, but some table saw stands will come with some onboard storage space so you can store accessories and tools that are not in use. However many table saw stands only have this ability when they are open and fully extended, but it certainly does make for a convenient bonus.

Portability

Some table saw stands are more portable than others. This does not only have to do with the size and weight of the stand, which is, of course, important in this sense, but also with some of the various features it may have.

Some table saw stands have folding legs to form a small and portable package that is easy to move around and store in small spaces. Some folding table saw stands may even have wheels and a convenient pulling handle to make transportation as easy as can be.

The best table saw stands will even allow you to keep the saw mounted on the stand as you fold it down and pull it around with the wheels, thus providing you with the ultimate in versatility and portability.

There are also table saw stands that can’t do any of those things and are simple stands that you set up in one spot and can’t easily be taken down.

Mounting Capabilities

Many table saw stands are only built for specific table saws, some are built for a whole line of models, and some can accommodate a large variety of table saws from various brand names.

You need to make sure that you get a table saw stand that will actually allow you to mount your specific saw on it.

Just A Stand Or More?

Some stands come with the whole table saw top, kind of like a stand and extension table combination. This is convenient if you need a fairly large workspace, need to work on long boards, or need a large ripping capacity.

Features of the Best Table Saws

A Few Types Of Table Saw Stands To Consider

Besides the features which each table saw stand may have, the features we just talked about in the previous section, there are a few basic types of table saw stands that you can take a look at, each of which have certain benefits and drawbacks too.

Small Stationary Stand

These are small stands that you assemble and usually place in one spot. They are ideal for small table saws. This type of stand often has a much higher weight limit than a folding stand due to it have less moving parts and a more solid frame. Keep in mind that this type of stand is ideal for people who aren’t going to be moving the saw around very much.

Small Stationary Stand With Table

This type of table saw stand is much like the previous type we discussed. The main difference is that these will have their own table top and maybe even a fence, thus increasing the space you have to work with, but also reducing its portability at the same time. This type of stand is ideal for stationary purposes due to its low portability.

Folding Stand

A folding stand is a great option regarding portability. These stands have legs that can fold, or some other mechanism which allows it to form a small package that is convenient for storage and transportation.

Keep in mind that these stands often have a lower weight limit, something which you sacrifice for its portability. This type of stand is ideal for medium size and smaller saws, which is due to the limited weight capacity that they tend to have.

A Folding Stand With Table

Just like the previous option, some folding table saw stands may come with their own table tops, which is ideal if you need a large amount of workspace. However keep in mind that while the folding legs may make it fairly portable, the extra material from the table top and possible fence system will make it heavier. These saws stands are ideal for medium sized table saws.

Mobile Cart

Another convenient option to go with is the mobile cart. These are just like the folding table saw stands, but they also come with a set of wheels and even a pulling handle, thus turning it into a convenient mobile cart. These tend to be ideal mostly for smaller saws and have a fairly low weight limit.

Full Sized Stationary Stands

The final option that you can consider is the full sized stationary cabinet stand. These are not portable in the least, often require hours of assembly, and are extremely heavy. These are ideal for medium and large table saws, plus they tend to come with a variety of cabinets and shelves for storage purposes. This type of stand is only ideal for shop work due to its lack of portability.

The Best Table Saw Stands

If you are looking for a great table saw stand, we have a few different options for you to look at here. We’ve got a variety of types for you to check out so you can find the one that suits you best.

Bosch TS2100 Gravity-Rise Table Saw Stand Review - 20 In. Variable Speed Scroll Saw

Bosch TS2100 Gravity-Rise Table Saw Stand Review - 20 In. Variable Speed Scroll Saw

This table saw stand option is a great choice to consider. It is a very durable piece of equipment that has a few really neat features, many of which make this an extremely portable option as well.

Pros

Cons

  • Gravity rise to adjust the height.
  • Extremely portable with heavy duty pneumatic wheels.
  • Easy to set up and take down.
  • Folds down to a neat little package for portability.
  • Not very heavy.
  • Can accommodate a large variety of table saws.
  • Handle for pulling it around.
  • Easy to mount your saw.
  • Wide base for support and stability.
  • Will not fit through a door any narrower than 3 feet.

Features

One of the best features of this particular table saw stand is that it is a gravity rise model. What this means is that the Bosch TS2100 is extremely easy to set up and get to full height. This table saw stand can actually be adjusted to various heights to suit the exact needs of the user. You pretty much just have to pull it up, and to get it down simply release the lever to let it slowly sink back down into its portable position.

Transportation is not only made easy thanks to the fact that it folds down into a small package, it does not weight very much, but also because it is a rolling cart that has wheels. All you need to do to transport your table and the saw you have attached to it is fold the stand down, use the extendable handle to pull it along, and go anywhere you want thanks to the heavy duty 8-inch pneumatic wheels.

All the while that you are moving the saw and the stand you can rest assured that your table saw will stay firmly attached to the stand thanks to the advanced locking mechanism. When it comes to the safety of your saw, plus portability too, the Bosch TS2100 definitely has you covered.

To keep your saw safe even further, the whole frame is made out of heavy duty steel tubing, which is coupled with a wide base and lots of ground contact to provide you with stability while you work, plus it also has a powder coat finish to make it highly resistant towards workplace debris. This gravity rise stand also makes for a great option because it can support fairly heavy saws of up to 250 pounds in weight.

We also really like this table saw stand because it has many different mounting holes to fit a variety of Bosch, DEWALT, Craftsman, Hitachi, Makita, and Ridgid table saw models.

Rousseau 2790 Table Saw Stand for Larger Portable Saws Review - 20 In. Variable Speed Scroll Saw

Rousseau 2790 Table Saw Stand for Larger Portable Saws Review - 20 In. Variable Speed Scroll Saw

If you need a great table saw stand that is ideal for a variety of larger saws. It’s a great option to have if you need a stand that provides you with a mix of good size and workspace, portability, function, and durability too. This is a fairly advanced table saw option that virtually everyone should be pleased with.

Pros

Cons

  • Supports a variety of larger table saws.
  • Made of high-grade materials with a solid table top.
  • Folding legs for portability.
  • Extended ripping capacity.
  • Comes with a rip fence miter slot.
  • Tons of workspace.
  • Folds into a small package for easy storage.
  • High-grade metal construction for durability.
  • Saw is easily and securely mounted.
  • Fairly heavy.
  • Decreased portability due to a lack of wheels.

Features

One of the reasons as to why you might really like this table saw is because it has not been built just for one single table saw. It can accommodate various models made by Bosch, GTS, Sawstop, Makita, and DEWALT, so even if you have more than one table saw, chances are that they will both be able to mount on this stand.

There is also the fact that your table saw gets mounted to the bottom of this stand, which is because it has its own table top. The point is that mounting your table saw on, or rather under this stand, is very easy.

Don’t worry, though, because even though the saw is mounted on the bottom of the table, it features a high-quality metal frame which is combined with a secure locking mechanism to keep your table saw from crashing to the ground.

Speaking of safety, the whole table is made out of high-grade materials that will continue to function well and keep you as safe as possible for as long as you need. To provide you with a whole lot stability while you are sawing away, the legs that fold out of the base lock into place with a very secure mechanism so that they don’t buckle in the middle of use.

If you need a safe and stable table saw stand, then this one is a good option without a doubt, not to mention that all of the materials are about as strong as can be.

To keep things as precise as possible, there is also a micro adjust assembly included with this table saw stand. This is so you can position your particular table saw stand perfectly to maintain precise cutting accuracy no matter what you are working on.

As we mentioned before, this is a fairly portable table. While it is not very lightweight, although not that heavy either, it does have folding legs that make it easy to transport and to set up. Simply carry your Rousseau Table Saw Stand from your truck, fold out the legs, set it up, and you are good to go.

Putting the thing away is just as easy as setting it up, so there’s no problem there. Not being quite as portable is a reasonable aspect considering that this table saw stand is ideal for larger saws, not to mention that it also acts as a good extension table, which brings us to the next point.

The Rousseau 2790 Table Saw Stand extends the ripping capacity of various table saws to 27 inches. Both the space to the left and to the right of the saw is increased thanks to this stand, so in essence, it’s like a stand and an extension table in one.

This table saw stand even comes with its own fence attached to the top so you can rip wood with ease, plus it provides for a whole lot of accuracy too. This thing even has a classic miter slot so you can mount a miter gauge or some sort of cross cut sled. Finally, this model is also compatible with further in feed, outfeed, and side extension tables to increase your workspace even more.

DEWALT DW7440RS Rolling Saw Stand Review - 20 In. Variable Speed Scroll Saw

DEWALT DW7440RS Rolling Saw Stand Review - 20 In. Variable Speed Scroll Saw

This is a great rolling stand saw option to go with. It is a highly portable and versatile stand option that also doubles as a mobile cart, not to mention that it is still quite durable.

Pros

Cons

  • Attach a variety of work equipment.
  • Heavy duty materials.Strong kickstand for storage.
  • Rolling cart for easy transportation.
  • Extending handle.
  • Easy click on table saw mounting.
  • Wide base with offset rear legs for stability.
  • Can support saws of up to 200 pounds.
  • Not ideal for rolling over uneven terrain.
  • Kickstand weld may rust when exposed to liquid.

Features

One of the things that you will definitely like about the DEWALT DW7440RS Rolling Saw Stand is that it only weighs 33 pounds, making it a very lightweight option that is easier than ever to move around. This thing is actually roughly 20 percent lighter than virtually every other table saw stand option out there.

Another thing that makes this a great saw stand is that while it is very portable, it is also quite heavy duty. This particular saw stand can support table saws with weights of up to 200 pounds. There is also the fact that this item is made out of high-quality materials, not to mention that it also has a wide stand base with offset rear legs, all things that make this a very stable and durable option to go with.

Perhaps one of the best parts about this table saw stand is that it has folding legs with quick release levers for fast set up and take down. It only takes a minute to set up this stand, plus it also has a quick connect stand that easily allows you to mount and dismount the saw with minimal effort.

Once you have taken the saw off of the stand, you can easily fold it up into a neat and compact little package for easy transportation. Even better is that you can actually keep the saw attached to the table with it folded up with the special attachment method. Once you have the saw and table saw stand neatly folded together, you can use the extendable handle and the cart wheels to easily move it around from one spot to another.

Finally, another great part about this saw stand is that it has a heavy duty kickstand so you can safely store your saw without the risk of having it fall down. On a side note, the work height of this table saw stand is ideal for almost all size people and a variety of applications. Plus, the beauty of this stand is that you can actually connect a wide variety of medium-sized construction equipment to it.

DEWALT DWE74911 Rolling Table Saw Stand Review - 20 In. Variable Speed Scroll Saw

DEWALT DWE74911 Rolling Table Saw Stand Review - 20 In. Variable Speed Scroll Saw

If you have DEWALT table saw and need a convenient stand, one that is portable, versatile, and durable, then you should think about the DEWALT DWE74911 Rolling Table Saw Stand. If you like DEWALT, this is an option that you need to consider without a doubt.

Pros

Cons

  • Strong steel construction for durability.
  • Wide offset legs for stability.
  • Compatible with a range of DEWALT table saws.
  • Secure mounting capability.
  • Fairly lightweight.
  • Folds for easy storage and portability.
  • Wheels for easy transportation.
  • Handle to make pulling the stand simple.
  • Rugged wheels.
  • Only compatible with certain DEWALT table saw models.
  • Somewhat difficult to assemble.
  • Needs to be on a perfectly flat surface.

Features

If you need a portable table saw stand, you should definitely give this particular model a good look at. This thing features a nifty pair of wheels that make it extremely portable. The wheels are heavy duty and designed to be able to roll over a variety of worksite conditions, plus they make getting your saw from one place to another as easy as can be.

Plus, to make moving it even easier, this table saw stand also has a convenient handle to pull it around with. Moreover, the whole stand folds down into a small package to make it as portable as ever, plus storing it in a small space is made easy thanks to its folding ability as well.

There is also the fact that this whole thing is very easy to set up and take down, not to mention that it is quite lightweight too. It literally takes less than a minute.

Moreover, mounting your DEWALT table saw is made easy with the intuitive pre-drilled standard holes. You only need a couple of minutes to mount your saw to this stand, not to mention that you can actually fold this stand with the saw still attached, thus making this table saw stand an extremely convenient option to go with.

If you need a durable table saw stand, then you are also looking at the right one, because this thing has a rugged steel construction that can easily stand up to all of the table saws which this stand has been designed for.

Furthermore, this model of table saw stand also has a wide base with offset legs to make it extremely stable and safe while in use. Finally, this stand is compatible with various DEWALT table saw models including the DWE7490X, the DWE7491RS, the DWE7499GD, the DWE7480, and the DW745.

Shop Fox D2275 Tool Stand Review - 20 In. Variable Speed Scroll Saw

Shop Fox D2275 Tool Stand Review - 20 In. Variable Speed Scroll Saw

If you are on the lookout for a good table saw stand that is rugged and strong past all point of reason, you should definitely look at the Shop Fox D2275 Tool Stand. This thing might not be the fanciest or most advanced, plus it isn’t all that portable, but it certainly is strong, and it can also accommodate an extremely wide variety of table top saws.

Pros

Cons

  • Very durable and built with high-quality materials.
  • Fast to assemble.
  • Fits a huge array of table saws.
  • Strong and stable legs.
  • Easy to mount table saws.
  • 1,000-pound weight limit.
  • Not portable – does not fold, no wheels.
  • Can be a little wobbly.

Features

Perhaps the best feature of this particular table saw stand is that it has an extremely high weight capacity. The Shop Fox D2275 Tool Stand can handle any tool with a weight of up to 1,000 pounds, thus making it one of the strongest possible options to go with.

This thing is made out of solid steel from top to bottom and definitely has what it takes to stand up to some very heavy loads.

To make this particular table saw stand even better, it features flared legs which all point outwards, something that helps to add a whole lot of stability so that it does not tip over while in use. The legs even have rubber grips to provide traction and to reduce vibration as well, both things which are quite important.

Another fantastic aspect of this table saw stand is that it is compatible with virtually any table saw out there. As long as it is a small or medium sized table saw, it will be able to attach to the Shop Fox D2275 Tool Stand with ease. All you need are either the proper mounting mechanisms or even just a standard piece of plywood which you can use as a mounting table.

We do really like this stand because it is 24 inches high, which makes it a decent height for various projects and most sizes of people. This thing is also very easy to assemble, something that helps you save a lot of time. Keep in mind that this table saw stand is ideal for your shop or for stationary needs. However it does not have wheels, and it does not fold down either.

Keter 17182239 Folding Compact Workbench Review - 20 In. Variable Speed Scroll Saw

Keter 17182239 Folding Compact Workbench Review - 20 In. Variable Speed Scroll Saw

This is a very unique type of table saw stand, mainly because it really is not a table saw stand. It can be used as a table saw stand for very small table saws, but it can also be used as a miter saw stand, as a sawhorse for a circular saw, and as a general work table too. It’s a sturdy and compact choice to go with, yet it is not ideal for very large table saws or jobs.

Pros

Cons

  • Extremely durable.
  • Wide legs for stability.
  • Fairly large work surface.
  • Very lightweight and portable.
  • Folds down into a very small package.
  • Has a handle for easy carrying.
  • Very high 1,000 weight limit.
  • Plenty of onboard storage.
  • Easy to set up and take down.
  • Can be used as a miter saw stand, table saw stand, work bench, and saw horse.
  • Comes with 2 clamps.
  • No securing mechanism for table saws.
  • Only ideal for the smallest of table saws.

Features

One of the things that makes this such an amazing workplace accessory to go with is because it is highly portable. TheKeter Folding Compact Workbench only weighs a few pounds and can be folded down to a neat little package of no more than 4.5 inches in height. To make things even easier for you, it also has a convenient carrying handle.

This thing is very convenient to transport from one spot to another, plus storing it in a small space is easier than ever. Even though this thing folds down small, it does get big enough to reach your waist level to make working on projects easy.

And don’t worry, because even though this thing is light and portable, it is however made of ultra-strong poly-resin that is ridiculously strong and durable. This thing has the perfect mix of lightweight portability and strength.

Surprisingly enough, for such a light object, this workbench can support items of up to 1,000 pounds in weight. This high weight threshold is in part thanks to the solid metal legs that are slightly offset to provide for the ultimate in stability and ruggedness.

Also, even though it’s light, this work bench does have a fairly large work surface of 34 by 22 inches, making it ideal for small and medium sized jobs.

The Keter Workbench also comes with plenty of onboard storage space when it is opened up, so you can store table saw accessories and other smaller tools while you aren’t using them, not to mention actually opening this work bench up only takes around 30 seconds.

This stand even comes with a couple of clamps so you can secure workpieces into place. While this saw stand is very durable and versatile, and it can support smaller table saws, it cannot support larger saws, plus it has no locking mechanism to keep the table saw in place.

So beware, while you can put a table saw on it, there really is no way to lock it into place. That being said, it can definitely support some smaller models, especially due to the extremely high weight capacity. Moreover, this thing is ideal to use as a saw horse, work bench, miter saw stand, and of course for smaller table saws too, thus making it a fairly versatile item.

DEWALT DW7450 Table Saw Stand for DW745 10-Inch Compact Job Site Table Saw Review - 20 In. Variable Speed Scroll Saw

DEWALT DW7450 Table Saw Stand for DW745 10-Inch Compact Job Site Table Saw Review - 20 In. Variable Speed Scroll Saw

If you have a DEWALT DW745 table saw and you need a basic and convenient little table saw stand that will do the job just fine, then the DEWALT DW7450 Table Saw Stand is definitely an option to be considered.

Pros

Cons

  • Folds for easy storage.
  • Fairly lightweight for mobility.
  • Heavy duty steel construction for durability.
  • Wide legs for stability.
  • Easy to mount and dismount.
  • Quick and easy to assemble.
  • Saw needs to be dismounted for transportation.
  • Does not have wheels for portability.
  • Not compatible with any other table saws.

Features

Right off the bat, something that needs to be noted about this particular table saw stand is that it will only work with the DEWALT DW745 Table Saw. Any other model will not be able to mount on this table saw stand. However, this is a great stand if that is the saw that you do have or intend to get along with it.

This thing is made out of heavy duty tube steel that is extremely resilient and durable. When it comes to holding up your DEWALT table saw, this thing is definitely more than strong enough to do the trick. Even better is that this thing is powder coated for a great finish that will not scratch or rust anytime soon.

Another great thing about this table saw stand is that it has a great support bar that makes it more than easy to secure your DEWALT DW745 Table saw. It will only take a few minutes to mount and dismount your saw. Once your saw has been mounted, thanks to the wide base and sturdy legs you can rest assured that it will be stable and wobble-free.

The next great part about this particular stand is that it folds up for easy storage. Simply fold it like a small table and put it wherever it needs to go. This is also a fairly lightweight option that you can go with.

You only need one hand to carry it from your pickup truck to whatever location on the jobsite that you need it to be at. If you need a portable table saw stand, then this one is one to consider no doubt.

Table Saw Stand Options – Conclusion

Remember that as long as you consider your own needs, you should have no problem finding the table saw stand that works best for you. Just consider the different types of table saw stands that exist as well as the various features which each of them may have to make the right purchase.

We would highly recommend looking at the above options that we have reviewed, but as long as you keep all of your options in mind and weigh them against your needs, you will find the right choice for you without a doubt. I

f you have any questions or concerns about buying a specific table saw stand, feel free to ask or tell is anything, and we will address you as soon as we can.

Understanding The Use Of Table Saw Joints

Understanding the Use of Table Saw Joints

Woodworking and carpentry are a very rewarding, you get to see the results of your own hard work at the end of the day. For you to be happy with your project, and for the project to turn out successfully, you need to follow the right steps and the right techniques to use.

One of the most important aspects of building anything with wood is how you join various pieces together. This involves using various kinds of joints and knowing when to use which joints. We are here to discuss all of the different types of joints that you can make with table saws as well as what their individual uses are.

What Is A Joint

To put it in simple terms, a joint in a piece of wood is a kind of groove or cut that is used to attach one piece of wood to another. There are many different joints that can be made with a table saw.Let’s talk about all of the different types of joints that you can make with a table saw.

Dados & Rabbets

One of the most common types of joints that you can make with a table saw is a dado joint. A dado is a slot or joint that is cut into a piece of wood or other materials. When you look at a dado from the sides, it has 3 sides to the cut, the left, the right, and the bottom. The dado is one of the strongest joints that you can choose to go with.

Understanding The Use Of Table Saw Joints

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Generally speaking, a dado cut is made against the grain of wood and perpendicular to the length of the wood. Therefore, when you make a dado, you need to use your miter gauge to make a cross cut. On a side note, dados that are made with the length of the wood, or parallel to the grain of the wood, are usually called grooves.

Understanding The Use Of Table Saw Joints

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Dados can be a stopped or blind dado, which means that it stops part way through the wood, and they can also be through dados that go from one side of the wood to the other. When making a joint that involves dados, only one of the two pieces of wood has a dado cut, the other has a rabbet cut, which is a 90 degree square cut out of the end of a piece of wood.

Understanding The Use Of Table Saw Joints

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The piece of wood that has a rabbet in it is the piece that gets inserted into the piece of wood with a dado or groove in it. The dado and rabbet combination is most often used for cabinetry and shelf making, in doors and casement window jambs, and for shiplap planking.

In the case of cabinets, there is usually no securing method so that the shelves can be removed. In cases where the jointing is supposed to be permanent, either wood glue or screws can be used to firmly attach the two pieces of wood to each other.

The Butt Joint

A butt joint is by far the easiest to make, but then again it is also the weakest type of joint. The butt joint does not require any special cutting or shaping, nor does it generally use any type of reinforcement. A butt joint is made by simply cutting the two pieces of wood to the appropriate length and placing their ends together so that they form a 90 degree angle.

Understanding The Use Of Table Saw Joints

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Since butt joints usually do not have much reinforcement, they are inherently weak and prone to coming apart.

Understanding The Use Of Table Saw Joints

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There are multiple ways of attaching these butt joints to each other including with screws, nails, wood glue, dowels, knock down fasteners, and biscuit reinforcing. Of the reinforcement methods, using dowels or biscuits are of the most reliable, especially when used in combination with glue.

Understanding The Use Of Table Saw Joints

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The most common butt joint use is for making square boxes. Butt joints can also be used when constructing square or rectangular cabinets, boxes, panels, tabletops, and drawers. Generally speaking, things that aren’t going to bear too much weight will utilise butt joints.

Understanding The Use Of Table Saw Joints

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Mortise & Tenon Joints

The mortise and tenon joint is perhaps one of the oldest types of joints around that carpenters and woodworkers have been using for well over 1,000 years. This is a fairly easy type of joint to make and can be done by hand or by machine. A mortise and tenon joint is most often used for connecting two pieces of wood to each other at a 90 degree angle.

Understanding The Use Of Table Saw Joints

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Every mortise and tenon joint consists of two main components, those being the mortise holes and the tenon prongs. Generally speaking, the mortise hole will be placed on the width of a piece of wood along its length, either at the end or somewhere in the middle. The tenon prong is then cut out of the end of a piece of wood, effectively reducing the width and height at one end.

There are many different types, shapes, and variations of the mortise and tenon joint, way too many to list here, each of which have their own specific uses.

Understanding The Use Of Table Saw Joints

http://www.handymantips.org/mortise-and-tenon-joint/

The Tenon prong is then inserted into the mortise hole to create a solid joint. The tenon prong will have shoulders which stop it from entering into the hole any further, but generally speaking ,the cut out for the mortise whole should be the exact same as the size of the prong to ensure a tight fit.

Both the mortise hole and the tenon prong are square in shape to stop any lateral or circular movement once they are put together. This type of joint can be strengthened with the use of glue, screws, or nails for some extra reinforcement. Ideally, the tenon prong should be one third of the thickness of the rail of the wood to be considered structurally sound.

Understanding The Use Of Table Saw Joints

http://www.handymantips.org/mortise-and-tenon-joint/

The mortise and tenon joint can be used for a variety of applications including building boxes, adjoining various pieces of cabinets and shelves, flooring, building walls, and much more. Mortise and tenon joints are fairly strong and are thus often used when building houses.

In fact, mortise and tenon joints can also be used for metals and stone too, thus also making it an ideal house building joint.

Understanding The Use Of Table Saw Joints

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Dovetail Joints

Dovetail joints are usually considered to be some of the aesthetically pleasing types of joints, simply because they look fairly stylish. The dovetail joint is a fairly strong type of joint and is known for its tensile strength and their resistance to being pulled apart.

A dovetail joint involves cutting a series of pins, otherwise known as tendons, into one end of a board that are trapezoidal in shape, and cutting a series of tails that are trapezoidal in shape into another board.

The pins and tails can then be slid into each other from the side to create an interlocking joint that is very hard to pull apart. Often the dovetail joint is secured into place using wood glue.

People really like the dovetail joint as it does not require any mechanical fastening such as the use of nails, screws, biscuits, or any other type of reinforcement. This type of joint is a harder type of joint to make, requires a whole lot of measurement, and takes a lot of precision cutting. The dovetail joint can be cut manually, with a table saw, or with a router and dovetail jig.

There are various different types of dovetail joints, with one of the most common ones being the through dovetail joint. The through dovetail joint is where the end grain of both boards is exposed, and the pins and tails are cut all the way through from one end to another.

This is considered to be a very good looking joint and is therefore usually not concealed. This type of dovetail joint is often used for box and drawer construction.

Understanding The Use Of Table Saw Joints

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Another type of dovetail joint is the half blind dovetail joint. This type of dovetail joint is used when the carpenter does not want the end grain of the wood to be visible from the front of the finished project. When it comes to half blind dovetail joints, the tails are encased in the sockets at the end of the board.

Unlike through dovetails, half blind dovetails involve cutting the tails into the height of the board instead of into the length, as is illustrated below. The half blind dovetail joint is most often used for things like fastening drawer fronts onto drawer sides and also for cabinet building.

Understanding The Use Of Table Saw Joints

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Another type of dovetail joint is the sliding dovetail. This dovetail joint is used to join two pieces of wood perpendicularly to form a 90 degree angle. The sliding dovetail joint is most often used to cut attach the length of one piece of wood to the wider flat surface of another piece of wood.

Understanding The Use Of Table Saw Joints

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This type of dovetail, instead of using several pins and tails only used one pin and one tail that are both trapezoidal in shape and thus slide into each other.

The sliding dovetail joint is quite strong because once it is slid together, it has a very high tensile strength and is virtually impossible to pull apart. A sliding dovetail joint can be reinforced by using glue, nails, or even screws if so desired and if the wood is thick enough to accommodate screws or nails.

Often the rear end of the sliding socket will be slightly tighter than the front, which makes it easy to slide in, but becomes very tight once it is fully inserted and in place, thus harder to disassemble.

The sliding dovetail joint has a number of different uses including joining cabinets to shelves, joining cabinet bottoms to sides, joining horizontal partitions to shelves, joining drawer fronts and sides, joining expandable table frames, and even joining the necks to the bodies of some guitars and violins.

Pocket Hole Joints

The pocket hole joint is a fairly common type of joint to use. This method of joining wood is generally used to attach two pieces of wood perpendicular to each other, but it can also be used to attach the widths or heights of two pieces of wood.

Understanding The Use Of Table Saw Joints

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Generally speaking, a pocket hole joint involves drilling one or several holes into a piece of wood at the end of one of its lengths at a 15 degree angle to penetrate through the middle of the grain of a piece of wood. This piece of wood is then put against another piece, and they are screwed together by inserting screws through the holes that have been drilled.

Understanding The Use Of Table Saw Joints

http://www.tewkesburysaw.co.uk/imgs/machinery/phjoint.BMP

This type of joint is easy to make, it doesn’t require any intense measuring or mathematical skill, and it does not take much work to make. These joints can be reinforced with some glue, but they are fairly weak.

The pocket hole joint is often used for creating things like picture frames, face frames, desk frames, small cabinets and drawers, and other items which do not have to bear much weight such as small boxes.

Miter Joints

Miter joints are fairly easy table saw joints to create and they really don’t take much time, but on the other hand, they are some of the weaker joints that you could go with. The miter joint needs to be joined together using glue wood glue, nails, or screws.

Understanding The Use Of Table Saw Joints

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You use the miter on your table saw to cut the ends of 2 pieces of wood at a 45 degree angle. This way, when you go to join the pieces of wood, both of the 45 degree angles meet up and fit together correspondingly. This type of joint is most often used in cornering, such as when making desk frames, table frames, cabinet frames, and other types of square frames, as well as in installing crown molding.

Conclusion

The secret to success to any kind of woodworking project is using the right tools, procedures, and methods, with one of the most important aspects being the type of joint that you use to attach one piece of wood to another. Using the right joint for the right job will go a long way in determining how well your project turns out.

Whether it is a dado joint, a miter joint, a pocket hole joint, or a dovetail joint, it is up to you to know which one is best in specific situations. As long as you use the right table saw joint for a certain wood connecting job, you should not have any problems with your woodworking project.

Table saw extension

Table Saw Extension

Have you ever been working with a table saw and realized that there was not enough room to work with? Or maybe, have you ever wanted to rip a wide plank, but the ripping capacity of your table saw was just too low? Well, whatever the case may be, we have the right solution for you, and that comes in the form of a table saw extension.

If you are a handyman who likes to do everything yourself, you might be interested in building your own table saw extension as opposed to buying one. That way you can make a table saw extension just the way you want it, plus you can feel satisfied in knowing that you have built something useful with your own hands. With these simple steps, you can build your own table saw extension that will serve you for years to come.

What Is A Table Saw Extension – The Benefits

A table saw extension is a piece that you can attach to either side of your table saw, or to the front and back too (in which case it is referred to as either an in feed or out feed table). A table saw extension can be either a simple supportive frame (such as the one we help you build below), or it can have a solid table top.

Either way, an extension is a valuable tool for increasing the amount of space you have to work with. It lets you work on wide or long pieces with ease thanks to the extra support that it gives any workpiece on your table saw.

With one of these things, you don’t have to hold up the workpiece where it would otherwise not be supported without an extension, thus increasing the ease, accuracy, and safety of any cutting project that you undertake.

Table saw extension

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What You Will Need To Build Your Own Table Saw Extension

There are a few different materials that you will need for the construction of your very own table saw extension. You don’t actually need too many things, and none of them are all that expensive either. Here are the few things you will need to make your own table saw extension.

The Materials

  • 2 x 1-inch square tubes (steel).
  • 1 x ¾ inch square tube (steel).
  • 2 x ¾ inch angled pieces (steel).

The Tools

  • A tape Measure.
  • A ratchet.
  • A wrench.
  • A drill.
  • Various drill bits.
  • A hole saw.
  • A hack saw.
  • A file.
  • A caliper or micrometer.
  • Some nuts and bolts.

Steps To Building Your Table Saw Extension

Building your own table saw extension with the previously mentioned tools and materials is really not that hard. As long as you follow these simple steps, you will have no trouble at all.

Step 1: Measuring & Drilling

  • Take the 2 x angled steel pieces, which are the pieces that will form the length of the base of your extension rail on either side.
    • Make sure that the open edge of the angled pieces is facing outwards as this will make attaching it to your table saw much easier.
    • Drill 1 hole at the center of the width (at one end) of the angled pieces. This will be where you will later use nuts and bolts to attach it to the original saw table.
    • Drill 2 more holes in each of the angled pieces. One of these holes will be in the center of the angled pieces, and the other will be at the far end of the angled pieces. This will form the base of the extension with all of the drilled holes necessary to attach the other metal pieces.
Table saw extension
  • Take the 1 x ¾ inch steel tube. This will form the divider between the base (the angled pieces) and the actual top of your extension, and this is so that the finished extension top has the same height as your original saw table.
    • Cut the ¾ steel tube in half (1 for each rail).
    • Drill 2 holes in each of the ¾ inch steel tube pieces you have just cut in half. The holes need to be at either end of the pieces, and most important, they need to be the same distance apart as the center and outer holes of the angled pieces which you have drilled (as they will be bolted directly to the angled pieces when it’s time for assembly).
table saw extension
  • Take the 2 x 1-inch square steel tubes. These will form the top rails of your extension, or in other words, the surface where your work piece will rest while using the table saw.
    • You will drill 2 holes in each of these pieces, 1 at either end.
    • Measure the distance from the front bottom rail to the back bottom rail (the angled pieces that form the base rails of your extension), or in other words, the depth of your original table saw top. This is where you will drill the holes in the 1-inch steel tubes.
    • Use the pocket drill to make 1 – ¾ inch holes when doing this. This will allow you to use a ratchet to tighten the bolts within the holes (you don’t want the bolts to protrude past the top of the 1-inch tubes because that will create an extension that is not flat on top).
table saw extension
  • After you have drilled all of the holes, make sure to use a file to file away any rough edges and ridges created by the drilling process.
  • how to build table saw extension

Step 2: Assembling The Pieces

Now it is time to assemble all of the pieces into which we have just drilled the holes. This part is very easy because all you need to do is use a wrench or ratchet, and use the bolts and nuts to secure all of the pieces together. Just refer to the picture below if you are having trouble with assembly.

  • First, you need to attach the 2 pieces of ¾ inch steel tube to the far end of each of the 2 angled pieces that form the bottom rail. This will form the rail with the spacing bars on top.
instructions on how to build a table extension
  • Now that you have assembled the bottom rails with the spacers, you need to attach the 2 pieces which will form the top. Use simple nuts and bolts to attach the top pieces to face front to back along the bottom rails (which will protrude from the side of the table).
table saw extension step by step
table saw extension demostration

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Step 3: Attaching The Extension To The Table Saw Top

Now that you have built the extension it is time to actually attach it to the table top. This is a very easy step. All you need to do is to use 2 bolts (or depending on your table saw model, screws) to attach the extension to the underside of your table saw. What size of screw or bolt you need to do this will depend on the pre-drilled holes that your table saw comes with. Keep in mind that the rails of the extension will always attach to the original table from the bottom.

table saw extension build guide
table saw extension

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DIY Table Saw Extension: Conclusion

A table saw extension wing is a really convenient thing to have. It gives you a lot more room to work with and can greatly increase the ripping capacity of your table saw. You could go buy a ready made extension wing, but that is going to be a lot more expensive than one that you make your own, not to mention much less rewarding too. Keep in mind that the extension table we have helped you build is a very basic one. It will allow you to work on larger pieces, but it is not the most advanced version that you could build.

Click here if you want your own DIY extension that actually has a solid top and can support more weight, or click here for a different model of extension table that you might like more. For some more info on building your own extension wing, you can also check out this video. If you have any questions or concerns about a DIY extension table, feel free to ask us anything, and we will get back to you at the first possible opportunity.

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